Quality AssuranceEver since our inception, quality has been being our forte and has been playing a vital role in our company. We are committed towards maintaining and adherence to utmost quality standards. All our products like Wood Chemical Treatment, Seasoning Of Wood, Wooden Building Materials And Wooden Furniture like Wooden Sofa, Wooden Dining Table, Wooden Sofa Set, Wooden Carved Sofa Set, Wooden Dining Table Set, Teak Wood Dining Table, Designer Wooden Sofa are in sync with the domestic as well as global quality standards and norms. To maintain optimum level of quality, we have evolved an in-house quality testing unit, wherein our quality experts keep a vigil eye on all the production activities right from the procuring raw material till the final dispatch of consignment. Our quality experts confirm our products on the basis of following parameters:
Product PortfolioWe are one of the leading manufacturers, suppliers and exporters of a wide range of Wooden Products. All our products are made using finest quality raw materials like Dandeli Rose Wood &TEAK Wood that are imported from well known and certified vendors of the industry. We use the latest upgraded technologies and methodologies to fabricate our final produce as per our clients specifications. Our wide range of products is enlisted below:
- Material Strength
- Construction Design
- Smooth Finish
Our Robust InfrastructureIn order to cater different demand of our clients as well as industry, we have set up a state-of-the-art infrastructure unit that is spread over a sprawling area. It has well fitted with all the requisite machines and tools. To handle our sophisticated machines, we have hired a special team of skilled and experienced operators. To facilitate our production, we have segmented our infrastructure unit into different departments such as:
- Seasoning Of Wood
- Wooden Building Materials
- Wooden Doors
- Wooden Furniture like Wooden Sofa Set, Wooden Dining Table Set
In addition, we also offer Wood Chemical Treatment Solutions on above mentioned products.
- Quality Checking
- Research And Development
Our manufacturing unit is the most spacious unit of our firm which has all the necessary tools, machines and equipment installed in it which comprise best quality CNC machines and adapt Semi Automatic mode of production.
The Manufacturing Process
The process begins with the stringent of the finest knot free rose & teak wood trees. The selected trunks are stored in the open to air dry for 6-12 months, for the wood to stabilize.
It next goes through a process of kiln drying with hot boiling steam for more than 20 days in the kiln dried chambers bringing the moister content down to about 6-7 %. The planks are then again store for another 15-20 days for them to be seasoned. The exact required moisture content is critical as it preserves the wood from contraction and cracking in all types of climatic condition.
Next under the expert skills of the craftsmen the wood is hand crafted into works of art with minimal use of light machinery
The furniture is now ready for the centuries old lacquering process using a natural lacquer, collected form the lacquer Tree, The furniture is then left to dry for at least 8 hours. This is followed by hand polishing with an extra fine flour paper. This entire process is repeated 3 times. Colours of customer's choice mainly natural, medium or dark colour, using an aniline dye are applied on the rose & teak wood ,
Next the intensive polishing process beings with successive applications of natural lacquer that takes 7-8 hours for drying, until the resulting glass is determined to be of the necessary thickness and attains the high standard required. Normally for this standard to be attained. 6 coatings and an incredible total of 10 applications of lacquer must be applied. The entire process is done in air tight rooms that permits the lacquer to penetrate deep into the wood and create a bright crystal clear surface which exhibits the wood grain.